Disassembly

DISASSEMBLY

Front Driveshaft (TJ-BJ Type)

NOTE:
- Do not disassemble the BJ assembly.
- Special grease must be applied to the drive shaft joint. Do not substitute with another type of grease.
- The boot band should be replaced with a new one.

1. Remove the clip(B) from drive shaft splines(A) of the transaxle side TJ case(C).




2. Remove both boot bands from the transaxle side TJ case.




3. Pull out the boot from the transaxle side joint(TJ).
4. When separating the joint and boot(A), remove the grease from the TJ case(B).





CAUTION:
- Be careful not to damage the boot.
- Make alignment marks on spider roller assembly(A), TJ case(B), and shaft splines(C) to aid reassembly.




5. Using a plier or flat-tipped (-) screwdriver, remove the snap ring(A).




6. Remove the spider assembly(B) from drive shaft(A) by using the Special Tool(09495-33000).




7. Clean the spider assembly.
8. Remove the boot(A), of the transaxle side joint(TJ).

CAUTION:
Wrap tape(B) around the driveshaft splines(C) to protect the boot(A).




9. Remove both side of bands(B,C) of the dynamic damper(A).




10. Fix the drive shaft(A) with a vice(B) as illustrated.




11. Apply soapy water to the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
12. Separate dynamic damper(A) from the shaft(B) carefully.




13. Remove both bands on the side of wheel.




14. Pull out the joint(BJ) boot on the side of wheel into the transaxle direction.
Be careful not to damage the boot.

Front Driveshaft (SFJ-BJ Type)

NOTE:
- Do not disassemble the BJ assembly.
- The Driveshaft joint uses special grease. Do not substitute with another type of grease.
- The Boot band should be replaced with a new one.

1. Remove the SFJ boot band and pull the boot from SFJ outer race.

NOTE:
Be careful not to damage it.




2. Remove the circlip using a screwdriver.
(ASAN) KOREA




3. Remove the driveshaft from SFJ outer race.




4. Remove the snap ring and disassemble the spider assembly from the shaft.
5. Clean the spider assembly.
6. Remove the BJ boot band and removal of the SFJ boot and the BJ boot.

CAUTION:
If the boot is reused, wrap a tape around the driveshaft splines to protect the boot.